We use cookies and similar technologies on this website ("Cookies"). In order to allow their use to analyze website usage and to enhance functionality, please click on “Accept”. To change the settings and select which specific Cookies we are allowed to use, or to obtain more detailed information, please click on “Details”.




Below, you can activate/deactivate the individual technologies that are used on this website.
Consent to all

These Cookies make a website usable by providing basic functions such as page navigation, language settings, and access to protected areas. As the website is unable to function properly without them, you cannot opt out of this kind of Cookies.


These Cookies help us to improve the functionality and attractiveness of our websites, and your user experience by saving, for example, your settings, and selections as well as filters, and to recognize your device on subsequent visits.


These Cookies allow us, and the service providers (e.g. Google via the Google Analytics service) to collect and analyze information and statistics about your interaction with our website. This helps to optimize our website using the findings obtained.

  • A hand with a glowing pen on which the Dürr Consulting logo is illuminated points to a glowing globe to show the worldwide activities of Dürr Consulting.


Drawing on our many years of experience in the industry, we have helped guide a wealth of different national and international customer projects in a wide variety of sectors to success.


  • Development of production strategy and evaluation of European manufacturing locations.
  • Fulfilment of business case as basis for management decision
  • Set-up and coordination of ramp-up process and resources

    Customer benefits:
  • Holistic independent view on manufacturing cost, comparison and bechmarking
  • Overall central project management for coordination of relevant interfaces
  • Cost-effective and efficient ramp-up-process
  • Development of  a plant layout and a logistics concept
  • Evaluation of the layout
  • Completion of a cost estimation

    Customer benefits:
  • Integration of all shops, logistics, construction, approvals and architecture
  • Highly flexible production in terms of variants and capacity
  • Process-based product and product-based process aligned with close team work
  • Calculation of station and process analyses. Development of an EoL concept
  • Evaluation of technoogy and definition
  • Function description of key equipment and CAPEX indication for all equipment
  • Design of implementation schedule

    Customer benefits:
  • Detailed CAPEX indication of whole assembly shop for contracting: budget for all conveyors and equipment
  • Optimum layout and process: good logistics access, smart conveyor routing and efficient testing line
  • Description of functionality and flexibility characteristics for key equipment
  • Performance of a feasibility study comparing an AGV system with static conveyor systems
  • Evaluation and identification of optimization potentials in current EOL layout
  • Development of different layout variants and the calculation of AGVs needed per layout variant
  • Evaluation of concept with pre-defined performance indicators and selection of optimal layout

    Customer benefits:
  • Development of different layout variants under consideration of given restrictions and systematic layout evaluation and selection process
  • Calculation of AGV needed under consideration of different scenarios
  • Consideration of material and operator flows
  • Rating and evaluation of trends in the e-mobility sector throughout the new automotive supply chain
  • Identification of overlaps with existing customer portfolio
  • Definition of growth activities for long-term sustainable growth

    Customer benefits:
  • Extensive e-mobility technology knowledge and background
  • Fast reaction times and lean approach within a short time
  • New market strategy
  • Identification of overlaps in business processes and structures
  • Business unit merger and portfolio consolidation

    Customer benefits:
  • Holistic independent view on business processes and overlaps from an external perspective
  • Reliable and substantiated process identification for efficient and agile business adaptions
  • Implementation of strategy for more than two years for clear tracking and new mindset change


  • MTM analysis of assembly process. Evaluation of process, reduction of non-efficient process steps and 3D simulation of old and optimized process
  • Layout development and conception of future ready technology. Creation of a 3D digital twin for new production

    Customer benefits:
  • Increasing the level of automation with a networked production and the integration of MES and digital tools
  • Layout and process designed for scalable production
  • Optimization of process and ergonomics by simple changes and tools
  • MTM analysis of assembly process and evaluation and reduction of non-efficient process steps
  • Completion of value stream analysis
  • Development of a layout and equipment selection
  • Tracking and tracing concept for manufacturing and logistics

    Customer benefits:
  • Increasing process efficiency through floor space savings
  • Increasing health and safety, ergonomics by smart handling tools
  • Logistics tracking, poka-yoke assembly, new testing and paint process
  • Relocation and implementation of equipment without production losses
  • Layout planning of the test field with climate test bench, exhaust gas rollers, map roller with blow channel and engine test bench.
  • Concept and execution planning of supply and disposal technology, test bench systems and facilities
  • Investment budgeting
  • Object monitoring with approvals and optimization of the system installation

    Customer benefits:
  • Single point of contact for all technical and structural interfaces
  • Planning and implementation of comprehensive security technology for the protection of people and plants (burst protection, fire protection, primary explosion protection, prototype extinguishing system, safety matrix)
  • Optimized and environmentally friendly energy supply
  • Budget responsibility from cost estimation to cost calculation


  • Definition of core processes, material flow and technology concept
  • Selection of material flow and technology, based on core processes
  • Development of a 2D-CAD layout and a list of main equipment and technical description

    Customer benefits:
  • Creation of 2D CAD layouts based on core processes and planning results
  • Efficient, scalable and low-investment distribution center to keep certain flexibility and reduce impact on CAPEX
  • Technical process description to support the customer in overall understanding and approach for logistic concept
  • Optimum layout and process, implementation of a good flow, clear responsibilities and efficient use of equipment
  • Provision of technical and functional description for main equipment as input for procurement process
  • Creation of layouts and recording of material flow. Creation of 2D CAD-layout incl. infrastructure and logistics equipment, and a process and material flow analysis
  • Definition of core processes and interfaces. Initial layout draft with optimized material flow
  • Function description of key equipment and CAPEX indication for all equipment
  • Concept evaluation and recommendations

    Customer benefits:
  • Creation of 2D CAD layouts, based on actual building, infrastructure and equipment information
  • Extensive process and material flow analysis including indication of quick-wins and further optimization
  • Alternative greenfield approach to indicate optimized layout without taking current building restrictions into account
  • Comparison of agreed KPIs, incl. short and long-term initiatives to increase efficiency