Factory planning with Dürr Consulting – Efficient, flexible, future-proof

Dürr Consulting is your reliable partner for professional factory planning and production optimization. We support you in planning entire plants, production halls, individual production lines, as well as greenfield and brownfield projects.

Manufacturing companies are facing enormous challenges today:

• Cost pressure & competition – Every unused space costs money.
• Shorter product life cycles – Layouts and production systems must be flexible and expandable.
• Industry 4.0 & digitalization – Connected factories increase efficiency and transparency.
• Sustainability & energy efficiency – Legal requirements and customer demands must be met.
• Skilled labor shortage – Ergonomic, modern workplaces ensure motivation and productivity.

Our structured approach ensures that we develop customized solutions tailored to your requirements – for efficient, sustainable, and future-proof production sites.

• Definition of objectives & framework conditions
  Together with you, we define the project objectives and framework conditions to ensure a clear alignment.
• Plant structure and site planning
  We work with you to develop an optimal, cross-plant arrangement of all functional areas, taking into account both strategic alignment and existing site conditions. Production processes are designed efficiently, ensuring the best possible integration of infrastructure, logistics, and expansion potential.
• Capacity dimensioning
  Using static dimensioning or dynamic simulation, we determine the required space, equipment, and personnel needs based on your production goals, and simulate the production and logistics processes. Potential bottlenecks are identified early on, creating the foundation for a smooth and efficient production process.

• Development of the ideal layout
  Based on modern methods of virtual factory planning, we create an ideal layout that optimally utilizes resources, space, and technologies.
• Real layout and implementation planning
  We transfer the ideal layout into a feasible real layout that takes local conditions and restrictions into account.
• Process simulation and material flow analysis
  Simulation of production processes, cycle times, bottlenecks, and lead times.
• Project management & implementation support
  Support up to a successful ramp-up.

With many years of cross-industry experience in factory and production planning, Dürr Consulting combines profound expertise with innovative digital methods. Our expertise in virtual factory planning enables us to develop customized solutions that are tailored exactly to your company’s needs.

With our professional factory planning, we create flexible and sustainable structures for you to make your production future-proof and efficient. Our holistic approach ensures optimal integration of all production areas, sustainably increasing your productivity and competitiveness. Rely on Dürr Consulting – your experts for factory planning, production optimization, and Industry 4.0.